Sculling Skiff Bill of Materials
All lumber listed as 1" stock is to be purchased as
"four quarters" material finished as full as
possible. This does NOT mean 1" NET thickness stock.
After milling, most so-called 1" stock will be about
3/4" in net thickness. All widths, however, are listed
as net. Although 1/2" net thick material is called out,
special milling is NOT required since resawing to the
required thickness is easily accomplished. Where 1/2" x
1" material is called for, the 1/2" dimension can
be ripped from standard "four quarters" (usually
about 3/4" actual thickness) stock. This will mean in
these instances that the width given as 1" will actually
be the milled thickness, or about 3/4". Grouping lumber
and purchasing "random-random" material to resaw to
the required width will result in considerable savings. All
lumber sizes should be checked to the work before purchasing
whenever possible. All lengths allow for trimming to fit.
Where long lengths of material are not available, splices per
the instructions can be made. All plywood should be an
exterior or marine grade. In a lightweight hull of this type,
the marine grade is strongly advised. Whereas the marine
grade will have solid joined cores, the exterior panel may
have voids leading to fracture in use. The best face of the
panel should be exposed. Much of the thinner plywood
available is imported and may be dimensioned by the metric
system in length, width, and thickness slightly different
than the standard 4' x 8' panel. The listing reflects
those differences. All lumber used should be free of shakes,
knots, and other defects. In the listing, spruce (SP) refers
to the vertical grain Sitka type, while mahogany (Mahog)
refers to dark red Philippine or Honduras types. Douglas-fir
(DF) or other lumber of similar qualities and proven in boat
construction may be substituted if more readily available.
Throughout the construction, the thought that the materials
will be exposed to a marine atmosphere should be kept in
mind. Check all dimensions to the work prior to ordering
materials. The following listing is for the basic hull only.
Materials required for the sliding seat/rigger assembly are
given separately on the plans and pattern sheet showing this
unit.
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ITEM
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MATERIAL
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NO. PCS
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SIZE
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PLYWOOD:
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See layout
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DF, Okume
or Mahog
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2
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1/8"-5/32" x 4' x 8' OR
2-4mm x 125 cm x 250 cm
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LUMBER:
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Inner sheer
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Mahog
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2
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1/2" x 1" x 17'-6"
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Outer sheer
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Mahog
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2
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1" x 1" x 17'-6"
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Fore and aft frames
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Sp or Mahog
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1
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1/2" x 1-3/8" x 2' (makes 2)
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Sp or Mahog
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1
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1" x 2-1/2" x 12" (makes 4)
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Aft strongback
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Sp or Mahog
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1
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1/2" x 1" x 32"
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Forward strongback
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Sp or Mahog
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1
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1/2" x 1" x 42"
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Deck beams
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Sp or Mahog
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1
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1/2" x 3" x 18" (makes 2)
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Bottom runner cleats
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Sp or Mahog
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2
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1" x 1-1/4" x 30"
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Sp or Mahog
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2
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1" x 1-1/4" x 12"
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(*) See heading for clarification regarding member
sizes.
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STITCHING WIRE: Copper wire 12 or 14 ga. - 50
feet
GLUE/PUTTY INGREDIENTS:
RESIN: Epoxy with slow hardener, - 1 gal.
MICROSPHERES: (or equal) - 2 lbs.
SILICA:2 lbs.
FIBERGLASS TAPE:
For interior junctions - 3" width = 18 1/3
yds.
Add 8 2/3 yds. 3" for exterior if not
fiberglassing.
FIBERGLASS COVERING (optional):
FIBERGLASS CLOTH: 50" width = 6 yds.
RESIN: 1 gal. Epoxy resin with slow
hardener
FASTENERS: SCREWS: Screws are of the flat
head wood type with slotted or cross heads in bronze or
hot-dipped galvanized steel. Nails are ring-type boat
nails in bronze.
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3/4" #8 Screws - 4 rqd.- Planking to frames
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1" #8 Screws - 6 doz. - Outer sheer, 6"
apart
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1-1/4" #8 Screws - 4 rqd. - For frames and
deck beams
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3/4" Nails - 6 doz. - For inner sheer,
6" apart
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