Mirage-PW Bill of Materials
The following list of materials is intended to be a general guide only.
Before ordering any materials, the text and plans should be checked for
possible options. All lumber listed as 1" stock is to be standard
"lumberyard four-quarter" material which when finished may vary to
somewhat less or slightly more than 3/4" in thickness, unless specified as
NET. All widths are NET and all lengths allow for cutting to fit. Grouping
lumber and purchasing random-random (r-r) material to resaw to the required
size will result in considerable savings. All lumber used should be first grade
free from shakes and knots. Although oak (white oak), Douglas-fir, and mahogany
(African, Honduras, or Phillipine-dark red varieties) are called out in the
listing, lumber typical to the locale and of similar types and weights may be
substituted. Long-leaf yellow pine is a good substitute for oak. All plywood
(PW) is to be marine (MAR) or exterior (EXT) grade. The marine-type is
preferable as the inner cores are solid and thus the panel has more structural
integrity. Douglas-fir (DF) is satisfactory with the quality of the exposed
faces of the veneer being designated by the letters "A" or
"B". The "AA" grade panels are always preferable, however,
"AB" grade is acceptable. All plywood should be a minimum of three
plies. All fastenings should be bronze or hot dipped galvanized ferrous metal.
Brass fastenings are not advised nor are the electroplated screws commonly sold
in hardware stores. All screws are to be of the flat head type intended for
wood. All nails are of the ring-type nail common to boat construction. Unless
otherwise specified, all wood-to-wood joints are to be glued with a waterproof
or highly water resistant glue such as plastic resin, resorcinol, epoxy, or
other equivalent type used per the manufacturer's instructions regarding
temperature, clamping requirements, curing time, and mixing method.
CHECK ALL SIZES TO THE WORK PRIOR TO CUTTING. Abbreviations used are:
Mahog = mahogany; DF = Douglas-fir; PW=plywood; Ext=exterior; MAR=marine.
| ITEM |
MATERIAL |
NO.
PCS. |
SIZE |
| LUMBER: |
| Transom & frame members |
Mahog or DF |
Random-random material as follows in as long of lengths and as
wide widths as possible with some widths at least 12":
1" ("four quarters" or 3/4" min. net thick ness) x 9"
x 40 lin. ft.
2" ("eight quarters" or 1-1/2" min. net thickness) = 480
bd. ft.
2-1/2" ("Ten quarters" or 2" min. net thickness) = 235 bd.
ft. |
| Stem |
Teak, Mahog or DF |
Random-random 2" ("eight quarter") material,
some widths to at least 12" = 57 bd. ft. |
| Skeg |
Teak, Mahog or DF |
1
1
1 |
3"net x 8" x 12'
3"net x 8" x 22' OR
3" net x 16" x 23" |
| Keel |
Mahog or DF |
3 |
1" net x 6" x 35' |
| Chine logs |
Mahog or DF |
2 |
1-1/2" net x 4" x 42' |
| Sheer clamps |
Mahog or DF |
8 |
3/4" net x 3-1/2" x 48 |
| Bottom battens |
Mahog or DF |
4
8
8 |
1" x 3" x 36'
1" x 3" x 38'
1" x 3" x 39' |
| Side battens |
Mahog or DF |
4
4
4
4 |
1" x 3" x 44'
1" x 3" x 45'
1" x 3" x 46'
1" x 3" x 47' |
| Motor stringers |
Mahog or DF |
8 |
2" x 12" x 14' |
| Rub rails |
Teak or Mahog |
4 |
3/4" net x 3" x 48' |
| Raised sheer clamp |
Mahog or DF |
2 |
2" x 2" x 13' |
| Aft deck clamp |
Mahog or DF |
2 |
2" x 2" x 10' |
| Toe rails |
Teak or Mahog |
2
2 |
1-1/4" x 2" x 10'
1-1/4" x 2" x 32' |
| Guards |
Teak or Mahog |
2 |
2" x 3" x 12' |
| Carling |
Mahog or DF |
4 |
1" x 2" x 30' |
| Shelf |
Mahog or DF |
8 |
3/4" net x 1-1/2" x 30' |
| Foredeck battens |
Mahog or DF |
1
2
2 |
1-1/4" x 4" x 4'
1-1/4" x 3" x 5'(makes 2)
1-1/4" x 2" x 5'(makes 2) |
| Cabin clamp |
Mahog or teak |
2 |
1" net x 9" x 30' |
| PLYWOOD: |
| Transom |
DF Ext AB |
8
1 |
1/2" x 4' x 8'
3/4" x 4' x 8' |
| Bulkheads |
DF Ext AB |
22
4 |
3/8" x 4' x 8'
1/2" x 4' x 8' |
Gussets, floor timbers,
stem & breasthook |
DF Ext AB |
5
4 |
1/2" x 4' x 8'
3/4" x 4' x 8' |
| Bottom planking (*) |
DF MAR AB |
1220 sq. ft. 1/4"
1220 sq. ft. 3/8" |
| Side planking (*) |
DF MAR AB |
1080 sq. ft. 1/2" |
| Decking |
DF Ext AB |
5 |
1/2" x 4' x 8' |
| Aft raised decking |
DF Ext AB |
4 |
1/2" x 4' x 10' |
| (*) 8' panels may be utilized with proper overlapping in
the laminations or with butt joining methods depending on the member, using
extra panels as required. See instructions for veneer options and joining
methods. |
FASTENINGS: Screws: Flathead wood type, bronze or
hot dipped galvanized
- 1-1/2" #8 - 9 gross
- 2" #10 - 16 gross
- 3" #14 - 6 gross
- 3-1/2" #18 - 3 dozen
Nails: Ring type boat nails, bronze or Monel
- 1" - 13 pounds
- 1-1/4" - 21 pounds
- 1-1/2" - 12 pounds
- 1-3/4" - 18 pounds
- 2" - 1 pound
Carriage Bolts: Threaded rod can be used for most bolted junctions.
Threaded rod is given as total estimated footage required. Each length required
to form a bolted connection must be taken from the work. A nut and washer is
used at each end with the nut jammed to form a head on one end. Where lengths
are short enough, carriage bolts can be used in lieu of threaded rods--adjust
the listing accordingly.
- 1/4" - 12'
- 5/16" - 33'
- 3/8" - 57'
- 1/2" - 42'
|
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