Yukon-PW Bill of Materials
The following list of materials is intended to be a general
guide only. Before ordering any materials, the text and plans
should be checked for possible options. All lumber listed as
1" stock is to be standard "lumberyard
four-quarter" material which when finished may vary to
somewhat less or slightly more than 3/4" in thickness,
unless specified as NET. All widths are NET and all lengths
allow for cutting to fit. Grouping lumber and purchasing
random-random (r-r) material to resaw to the required size
will result in considerable savings. All lumber used should
be first grade free from shakes and knots. Although oak
(white oak), Douglas-fir, and mahogany (African, Honduras, or
Phillipine-dark red varieties) are called out in the listing,
lumber typical to the locale and of similar types and weights
may be substituted. Long-leaf yellow pine is a good
substitute for oak. All plywood (PW) is to be marine (MAR) or
exterior (EXT) grade. The marine-type is preferable as the
inner cores are solid and thus the panel has more structural
integrity. Douglas-fir (DF) is satisfactory with the quality
of the exposed faces of the veneer being designated by the
letters "A" or "B". The "AA"
grade panels are always preferable, however, "AB"
grade is acceptable. All plywood should be a minimum of three
plies. All fastenings should be bronze or hot dipped
galvanized ferrous metal. Brass fastenings are not advised
nor are the electroplated screws commonly sold in hardware
stores. All screws are to be of the flat head type intended
for wood. All nails are of the ring-type nail common to boat
construction. Unless otherwise specified, all wood-to-wood
joints are to be glued with a waterproof or highly water
resistant glue such as plastic resin, resorcinol, epoxy, or
other equivalent type used per the manufacturer's
instructions regarding temperature, clamping requirements,
curing time, and mixing method.
CHECK ALL SIZES TO THE WORK PRIOR TO CUTTING.
Abbreviations used are: Mahog = mahogany; DF = Douglas-fir;
PW=plywood; Ext=exterior; MAR=marine.
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ITEM
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MATERIAL
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NO.
PCS.
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SIZE
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LUMBER:
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Keel (deadwood)*
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Mahog, Oak or DF
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1
1
1
1
1
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6" x 6" x 14'
4" x 8" x 15'
6" x 8" x 18'
6" x 8" x 1'-6'
6" x 8" x 6'
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Keel filler strake
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Mahog, Oak or DF
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1
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2" x 6" x 28'
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Keelson
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Mahog, Oak or DF
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1
OR 3
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4" x 8" x 28'
1-1/4" x 8" x 28'
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Stem & stem
knee (**)
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Mahog, Oak or DF
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1
1
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6" x 10" x 8'
6" x 12" x 3'-6"
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Transom knee (***)
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Mahog, Oak or DF
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1
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6" x 14" x 3'
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Frame members
(bottom, side & deck
beam members)
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Mahog, Oak or DF
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2
4
4
2
2
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2" x 12" x 18'
2" x 6" x 20'
2" x 6" x 16'
2" x 6" x 18'
2" x 3" x 12'
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Floor timbers
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Mahog, Oak or DF
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1
1
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3" x 10" x 16'
3" x 12" x 16'
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Chine logs
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Mahog, Oak or DF
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2
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2" x 4" x 36'
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Bottom battens
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Mahog, Oak or DF
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6
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2" x 4" x 32'
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Spray guard
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Mahog, Oak or DF
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2
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1-1/4" x 3" x 34'
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Aft cockpit sole
clamp
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Mahog, Oak or DF
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2
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2" x 3" x 36'
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Sheer clamp
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Mahog, Oak or DF
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2
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2" x 4" x 38'
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Deckhouse carling
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Mahog, Oak or DF
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2
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3" x 6" x 16'
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Carling
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Mahog, Oak or DF
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2
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3" x 4" x 13'
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Engine stringers
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Mahog, Oak or DF
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2
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4" x 8" x 16'
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Transom stringer
blocking
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Mahog, Oak or DF
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2
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3" x 3" x 3'
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Sheer rub rail
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Mahog, Oak or DF
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4
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2" x 4" x 38'
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Bulwark cleats
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Mahog, Oak or DF
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2
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2" x 4" x 18'
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Bulwark clamp
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Mahog, Oak or DF
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2
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2" x 2" x 20'
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(*) Keel may be built up progressively using
laminations of 1" to 2" thick members laid
flat of widths to suit in lieu of above.
(**) Stem may be built up progressively using
laminations of 1" thick members laid to the stem
contour of widths to suit in lieu of above.
(***) Transom knee may be built up with thinner and
smaller solid wood memers scabbed on each side with
3/4" plywood laminations in lieu of above.
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PLYWOOD:
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Bottom planking
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DF MAR AA
or AB (+)
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30
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1/2" x 4' x 8'
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Side planking
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DF MAR AA
or AB (+)
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6
4
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3/4" x 4' x 12'
3/4" x 4' x 14'
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Optional side planking may be in two
laminations of 3/8" plywood laid double
diagonally as with the bottom planking
so that 8' lengths may be used.
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30
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3/8" x 4' x 8'
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Bulwark
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DF MAR AA
or AB (+)
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1
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1/2" x 4' x 10'(++)
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Transom
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DF MAR or
Ext AA or AB
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2
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3/4" x 4' x 12'(++)
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Floor timbers
/gussets
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DF Ext AA or AB
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3
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3/4" x 4' x 8'
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Chain locker
bulkhead
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DF Ext AA or AB
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1
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3/4" x 4' x 8'
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Main cabin
bulkhead
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DF Ext AA or AB
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1
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3/4" x 4' x 12'(++)
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(+) Some builders may wish to use AA or AB Exterior PW
for the planking. This is sometimes satisfactory,
however, the material must be free of major voids, used
where bending is minimal, and where patches or plugged
areas will not be exposed to moisture. In any case, the
Marine grade is superior.
(++) 8' panels may be utilized with proper
overlapping in the laminations or with butt joining
methods depending on the member, using extra panels as
required.
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