Flats Flyer Bill of Materials
LUMBER & PLYWOOD: All plywood must be intended for
marine or exterior use; interior grades are not acceptable.
The marine grade panel features higher grade inner ply cores,
while the exterior plywood grade cores may have voids not
apparent to the eye, and may also use cores made from woods
not as suitable for marine applications. In most cases, the
glues used in both the marine and exterior panels are the
same waterproof type, however, the decision to use exterior
panels in lieu of marine panels must lie with the builder,
considering the particular use of the panel in the boat and
the expected service. The letters A, B and C designate the
grade of the exterior veneers with A grade the best, etc.
Douglas-fir plywood is acceptable for all plywood, although
mahogany or other attractive veneers are preferable in many
instances as described in these instructions.
All lumber should be top quality, free from defects, and of
types proven in use in boats. Thicknesses are nominal except
as noted "NET". 1" lumber being four
quarters material, usually finished to about 3/4".
Widths are net except 2" thick nominal members may be of
nominal width also. Grouping lumber and purchasing
"random-random" material to resaw to the required
size will result in considerable savings. All lumber sizes
should be checked to the work before purchasing wherever
possible. Lumber typical to the locale and proven in use in
boats of similar type can be used as long as the weight,
strengths, and characteristics are similar. Suitable
boatbuilding woods include white oak, mahogany (Mahog.-
Philippine dark red, American, or African types commonly used
in boats), Sitka spruce (SSP), Alaskan cedar, Port Orford
cedar, Douglas-fir (DF), longleaf yellow pine, apitong, and
teak. Total lengths allow overage for trimming, etc.
HULL MATERIAL LISTING: The following material listing
is an estimate of the materials required to build the basic
hull. The material listing is intended to serve as a general
guide only and should not be used to purchase materials until
the various options and alternatives have been checked to the
plans, to the work, and to the materials which may be
available in the area in which the hull will be built. The
listing may vary due to the amount of waste and other
variables that cannot be controlled.
|
ITEM
|
SIZE
|
LINEAL
FEET
|
|
LUMBER:
|
|
|
|
Frames, deck beams
|
1" x 2"
1" x 3"
1" x 4"
1" x 6"
1" x 7"
1" x 9"
|
8'
26'
20'
14'
10'
14'
|
|
Transom cross brace
|
2" x 6"
|
8'
|
|
Keel
|
1" x 4"
|
24'
|
|
Bottom battens
|
1" x 3"
|
88'
|
|
Chine logs
|
1" x 1-3/4"
|
40'
|
|
Sheer clamps
|
5/8" NET x 1-1/4"
|
100'
|
|
Carlings, strongback verticals
|
1" x 3"
|
30'
|
|
Deck battens, strongbacks
|
1" x 2"
1" x 2-1/4"
|
100'
9'
|
|
Cockpit sole beams
|
1" x 2-1/2"
|
31'
|
|
PLYWOOD:
|
|
ITEM
|
SIZE
|
NO.
PCS.
|
Transom, transom knee,
stem, breasthook, floor
timbers, motor well
|
3/4" x 4' x 8'
|
3
|
|
Gussets
|
3/8" x 4' x 8'
|
1
|
|
Bottom planking (*)
|
1/4" x 4' x 8'
1/4" x 4' x 10'
|
4
4
|
|
Side planking (*)
|
3/8" x 4' x 10'
|
2
|
|
Decking
|
1/2" x 4' x 8'
|
4
|
|
Cockpit components
|
3/8" x 4' x 8'
|
1
|
|
Cockpit sole (*)
|
1/2" x 4' x 8'
|
3
|
|
(*) Standard length 4' x 8' panels can be
substituted for longer panels. See text for options.
|
FASTENINGS:
-
Screws: Flathead wood type, bronze or hot dipped
galvanized
-
1" #8 - 700
-
1-1/4" #8 - 700
-
1-1/2" #8 - 400
-
2" #10 - 150
-
Nails: Ring type boat nails, bronze or Monel
-
1" #12 = 3 pounds
-
1-1/4" #12 - 6 pound
-
Bolts: See Fastening Schedule & plans for
requirements
-
Adhesives: Epoxy adhesives are advised
throughout the construction. These may be an
epoxy adhesive or epoxy resin. Epoxy resins
should be used with thickeners (silica or equal)
per the instructions with the resin and/or
thickening agent. Due to the noted options, the
amount required is difficult to estimate. A
gallon container of epoxy should be more than
enough.
|
Return
|