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Fig 1. Simple jig of ordinary 2"x 4"s is
set up on sawhorses or workbench. Three
temporary forms of ordinary lumber are mounted to
jig so hull can be built upside down. Full
size patterns are available for these members
including transoms.
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Fig. 2. With the forms and transoms (ends of boat)
in place, longitudinal members are bent around the
formwork - these will receive the fastenings and
glue used to back up the plywood planking junctions.
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Fig. 3. Plywood planking panels are leaned against
the framework, marked and cut a bit oversize, glued
and fastened in place, and trimmed flush around
edges after. The marine screws and nails
specified come in our Bronze Fastening Kit.
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Fig. 4. With planking complete, edges get radiused
slightly, fastening holes are filled, and surfaces
sanded slightly in preparaion for the application of
a fiberglass/epoxy sheathing.
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Fig. 5. Hull has been covered using our
Epoxy Fiberglass Covering Kit. Note how
covering is virtually transparent, allowing a
natural wood finish if desired. The covering
adds durability and reduces maintenance.
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Fig. 6. Completed hull is removed from jig, righted,
and temporary forms removed so balance of interior
members, such as thwarts and corners knees, can be
installed.
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Fig. 7. Virtually complete, Jack made his boat
from natural-finished plywood and mahogany for a
striking furniture-like appearance. Others may
prefer paint.
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Fig. 8. Jack's SABOTINA is ready to launch!
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Fig. 9. Jacks completed SABOTINA fits
easily in the bed of his pick-up truck. Beautiful
job Jack and thanks for sharing your photos!
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