Sweet 16 - Plywood Bill of Materials
MATERIAL LISTING: The listing is an approximation that
can be used for basic hull cost estimates; it is not meant to
be used for buying materials without first checking the
instructions and plans for various options which may vary the
listing, and to local suppliers for what material sizes may
be available. Each builder should make decisions as to how he
will use materials, and then take off a listing to suit. As a
cost savings, materials should be grouped for resawing to the
sizes required rather than purchased individually as
listed.
PLYWOOD: All plywood should be at least AB Exterior
or Marine grade; Interior plywood is not acceptable. Douglas
fir or Mahogany-type panels will suffice.
LUMBER: All lumber should be top quality, free from
defects, and of types proven in use in boats. Suitable woods
include Sitka spruce, vertical grain Douglas fir, mahogany
(including Philippine, Honduras, and African types), and
comparable woods of good quality. Total lengths allow some
overage for trimming, etc., but the breakdown for number of
pieces should be checked to the plans and matched to lengths
of stock available.
LUMBER DIMENSIONS: Lumber thicknesses are given as
nominal except where noted "net" or those listed as
less than 1". Do NOT custom mill any lumber except those
noted "net" or less than 1". Purchase lumber
as it comes from the lumberyard. The first dimension is the
thickness, but true thickness will be somewhat less than
nominal for 1" to thicker listings. For example, lumber
listed 1" will actually be about 3/4", while
2" lumber will actually be about 1-1/2" net. The
second dimension is the width - this is to be actual or
"net" size except that members 2" thick can be
nominal in BOTH thickness and width. In other words, a
2" x 4" member will actually be about 1-1/2" x
3-1/2" - buy it and use it this way. Such listed sizes
are meant to save the builder money and work.
|
ITEM
|
SIZE
|
NO.
PCS.
|
|
LUMBER:
|
|
|
|
Framing
|
1" x 3"
1" x 4"
1" x 5"
1" x 6"
1" x 7"
|
45'
10'
22'
20'
10'
|
|
Keel
|
1/2" x 6" x 13'
|
2
|
|
Chine logs
|
3/4" NET x 1-1/2" x 15'
|
2
|
|
Bottom battens
|
1" x 2" x 12'
1" x 2" x 15'
|
2
2
|
|
Sheer clamps
|
3/8" NET x 3" x 15'
|
6
|
|
Deck battens, strongback
|
1" x 3" x 7'
1" X 2" X 17'
|
1
1
|
|
Carlings
|
1" x 2-1/2" x 10'
|
2 (partially or all
laminated - see plans)
|
|
Cap rail clamps
|
3/8" NET x 1" x 20'
|
8
|
|
Deck clamps
|
3/8" NET x 1-1/4" x 20'
|
4
|
|
Rub rail
|
3/8" NET x 20'
|
4
|
|
Cap rail
|
1/2" NET x 2-1/2" x 80'
|
(use initially wider stock for sawing to width)
|
|
Motor stringers
|
2" x 8" x 5'
|
2
|
|
Skeg laminations
|
Varies with thickness used x 4" wide max.
|
|
Skeg/stem cap laminations
|
See plans
|
|
PLYWOOD:
|
|
ITEM
|
SIZE
|
NO.
PCS.
|
Stem, breasthook, harpins,
floor timbers, sternpost
|
3/4" x 4' x 8'
|
3
|
|
Bottom planking
|
1/4" x 4' x 8'
|
8 (*)(**)
|
|
Side planking
|
1/4" X 4' x 8'
|
10 (*)(**)
|
|
Decking
|
3/8" x 4' x 8'
|
4
|
|
Gussets, floor timbers
|
1/2" x 4' x 8'
|
2 (*)
|
(*) See plans for size/thickness and other
options
(**) See plans for joining methods to permit other
panel lengths
|
|
Adhesives: Epoxy adhesives are advised
throughout the construction. These may be an epoxy
adhesive or epoxy resin. Epoxy resins should be used
with thickeners (silica or equal) per the
instructions with the resin and/or thickening agent.
Due to the noted options, the amount required is
difficult to estimate. Start with a gallon container
of epoxy and after use you will be better able to
estimate the total amount required.
|
|
FASTENING SCHEDULE: This listing suggests the size,
type, and spacing or number required of fastenings for
various junctions of the basic hull, not including
superstructure or any temporary fastenings. See herein
for options and alternatives that may vary the listing,
including fastening lengths and type. The listing may
also need to be varied by the builder when or where
required to assure sound, strong junctions and to
reflect possible options herein. It is not practical to
list every junction for every condition and for this
reason, total fastening amounts are not practical.
However, from this listing, the builder should be able
to make interpolations and estimates. In any case, and
in lieu of the listing, screws should be sufficiently
long so that at least half the screw length penetrates
the joining member. If nails are used, these should
penetrate the joining member by 2/3rds their length.
Screws should be flat head wood types. In some cases,
it will be desirable to counterbore these for greater
holding power or for building convenience. Bolts should
be carriage bolts or threaded rods with nuts jammed on.
Bolt lengths must be taken from the work. However, bolt
heads and nuts can be counterbored and recessed
somewhat to take advantage of shorter length bolts.
Nails are ring-type boat nails with pilot holes
pre-drilled first. Screws can be used in place of
screws or nails in all cases. Alternately, gun-driven
fastenings can be used in lieu of the above as long as
permanent fastenings are of marine-type materials as
described above.
|
|
|
|
JUNCTION
|
SIZE
|
TYPE
|
SPACING
NO. RQD.
|
|
Frame/floor timbers
|
1-1/2" #8
|
Screws
|
6 per junction
|
|
Frame/gussets
|
1-1/4" #8
|
Screws
|
5 per junction
|
|
Deck beams to frames
|
1-1/2" #8
|
Screws
|
2 per junction
|
|
Stem laminations
|
1-1/4"
|
Nails
|
6" apart
|
|
Breasthook laminations
|
1-1/4"
|
Nails
|
4" apart
|
|
Breasthooks to stem
|
2" #10
|
Screws
|
2 min. per
|
|
Harpin laminations
|
1-1/4"
|
Nails
|
4"-6" apart
|
|
Harpins to sternpost & frames
|
2" #10
|
Screws
|
2 min. per junction
|
|
Floor timbers to stem
|
2" #10
|
Screws
|
4 per junction
|
|
Keel first layer/frames
|
2" #10
|
Screws
|
2 per junction
|
|
Keel laminations
|
1" #8
|
Screws
|
6" apart
|
|
Keel to stem & sternpost
|
5/16"
|
Bolts
|
As shown
|
|
Bottom battens to frames
|
2" #10
|
Screws
|
2 per junction
|
|
Chine logs to stem
|
2" #10
|
Screws
|
2 per junction
|
|
Chine logs to frames
|
2" #10
|
Screws
|
1 per junction
|
Sheer & deck clamps -
First layer @ breasthook
|
1-1/2" #8
|
Screws
|
3 per junction
|
Sheer & deck clamps -
First layer @ frames
|
1-1/2" #8
|
Screws
|
2 per junction
|
|
Carling/frame junctions
|
2" #10
|
Screws
|
2 per junction
|
|
Cabin clamp to carling
|
1-1/2" #8
|
Screws
|
6" apart
|
|
Planking - first layer - all points
|
1"
|
Nails
|
2"-3" apart
|
|
Planking - final @ stem & sternpost
|
1-1/4" #8
|
Screws
|
2" apart
|
|
Planking - final @ chine & keel
|
1-1/4" #8
|
Screws
|
3" apart
|
|
Planking - final @ battens
|
1-1/4" #8
|
Screws
|
4"-6" apart
|
|
Decking
|
1-1/4" #8
|
Screws
|
3"-6" apart
|
Return
|