Delta King Bill of Materials

The following list of materials is intended to be a general guide only. Before ordering any materials, the text and plans should be checked for possible options. All lumber listed as 1" stock is to be standard "lumberyard four-quarter" material which when finished may vary to somewhat less or slightly more than 3/4" in thickness. All widths are NET and all lengths allow for cutting to fit. Grouping lumber and purchasing random-random material to resaw to the required size will result in considerable savings. All lumber used should be first grade free from shakes and knots. Although spruce (Sitka variety) and mahogany (dark red Philippine type) are called out in the listing, lumber typical to the locale and of similar types and weights may be substituted. All plywood (PW) is to be marine (MAR) or exterior (EXT) grade. The marine-type is preferable as the inner cores are solid and thus the panel has more structural integrity. Douglas-fir (DF) is satisfactory with the quality of the exposed faces of the veneer being designated by the letters "A" or "B". The "AA" grade panels are always preferable, however, "AB" grade is acceptable. All plywood should be a minimum of three plies. All fastenings should be bronze or hot dipped galvanized ferrous metal. Brass fastenings are not advised nor are the electroplated screws commonly sold in hardware stores. All screws are to be of the flat head type intended for wood. All nails are of the ring-type nail common to boat construction. Unless otherwise specified, all wood-to-wood joints are to be glued with a waterproof or highly water resistant glue such as plastic resin, resorcinol, epoxy, or other equivalent type used per the manufacturer's instructions regarding temperature, clamping requirements, curing time, and mixing method.
CHECK ALL SIZES TO THE WORK PRIOR TO CUTTING. Abbreviations used are: Mahog = mahogany; DF = Douglas-fir; PW=plywood; Ext=exterior; MAR=marine.

ITEM MATERIAL NO.
PCS.
SIZE
LUMBER:
Transom & bulkhead framing Oak, Mahog or DF
Oak, Mahog or DF
88 lineal ft. 2" x 2"
44 lineal ft. 1 1/4" x 4"
Keel Oak, Mahog or DF 1 2" x 4" x 27'
(2" x 6" opt.)
Longitudinal bottom battens Oak, Mahog or DF
Oak, Mahog or DF
4 2" x 4" x 25'
Forward longitudinal battens Oak, Mahog or DF
Oak, Mahog or DF
4 1" x 4" x 10'
Bowpiece Oak, Mahog or DF 2 2" x 8" x 6'
Sheer clamps Oak, Mahog or DF
Oak, Mahog or DF
2
2
2" x 4" x 20'
2" x 4" x 12'
Chine logs Oak, Mahog or DF
Oak, Mahog or DF
2
4
2" x 4" x 20'
2" x 6" x 7'
Skeg Oak, Mahog or DF 1 3" x 6" x 24'
Longitudinal frame cleats Oak, Mahog or DF
Oak, Mahog or DF
5
10
2" x 2" x 9'
2" x 2" x 3'
Forward deck beams Oak, Mahog or DF 1 2" x 4" x 12'
Decking strongback forward Oak, Mahog or DF 1 2" x 2" x 4'
Cabin clamp Oak, Mahog or DF
Oak, Mahog or DF
2
2
2" x 3" x 13'
2" x 3" x 4'
PLYWOOD:
Transom DF Ext AB DF Ext AB 2
2
3/4" x 4' x 12'** or
1" x 4' x 12'** opt
Bulkheads DF Ext AB
DF Ext AB
4 3/8" x 3' x 12'*
Stems & breastplate DF Ext AB 2 3/4" x 4' x 8'
Side Planking DF Ext AB
or
8 1/2" x 4' x 8'
Bottom Planking DF Ext AB or MAR
(MAR recommended
for forward laminations)
7
2
2
4
3/4" x 4' x 8'
3/8" x 4' x 8'
3/8" x 4' x 10'**
3/8" x 4' x 12'**
Decking DF Ext AB DF Ext AB 5
2
3/4" x 4' x 8'
3/4" x 4' x 12'**
* Scarf together or laminate thinner material
** Can substitute 4' x 8' in all cases.

FASTENINGS:

Screws: Flathead wood type, bronze or hot dipped galvanized
  • 1" #8 - 7 gross
  • 1-1/4" #8 - 3 gross
  • 1-1/2" #8 - 24 gross
  • 2" #10 - 9 gross
  • 3" #14 - 5 doz
Nails: Ring type boat nails, bronze, stainless steel or Monel; annular type, common type suitagle for cabin structure as required.
  • 1-1/4" - 5 pounds

Glue: Epoxy - 4 gallons


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