Hunky Dory Bill of Materials

The following list of materials is intended to be a general guide only. Before ordering any materials, the text and plans should be checked for possible options. All lumber listed as 1" stock is to be standard "lumberyard four-quarter" material which when finished may vary to somewhat less or slightly more than 3/4" in thickness, unless specified as NET. All widths are NET and all lengths allow for cutting to fit. Grouping lumber and purchasing random-random material to resaw to the required size will result in considerable savings. All lumber used should be first grade free from shakes and knots. Although oak (white oak), Douglas-fir, and mahogany (dark red Philippine or Honduras) are called out in the listing, lumber typical to the locale and of similar types and weights may be substituted. All plywood (PW) is to be marine (MAR) or exterior (EXT) grade. The marine-type is preferable as the inner cores are solid and thus the panel has more structural integrity. Douglas-fir (DF) is satisfactory with the quality of the exposed faces of the veneer being designated by the letters "A" or "B". The "AA" grade panels are always preferable, however, "AB" grade is acceptable. All plywood should be a minimum of three plies. All fastenings should be bronze or hot dipped galvanized ferrous metal. Brass fastenings are not advised nor are the electroplated screws commonly sold in hardware stores. All screws are to be of the flat head type intended for wood. All nails are of the ring-type nail common to boat construction. Unless otherwise specified, all wood-to-wood joints are to be glued with a waterproof or highly water resistant glue such as plastic resin, resorcinol, epoxy, or other equivalent type used per the manufacturer's instructions regarding temperature, clamping requirements, curing time, and mixing method.
CHECK ALL SIZES TO THE WORK PRIOR TO CUTTING. Abbreviations used are: Mahog = mahogany; DF = Douglas-fir; PW=plywood; Ext=exterior; MAR=marine.

ITEM MATERIAL NO.
PCS.
SIZE
LUMBER:
Frame members Mahog, Oak or DF 11
2
1
1-1/4" x 3-1/2" x 12'*
1-1/4" x 3-1/2" x 10'*
1-1/4" x 3-1/2" x 14'*
Chine logs Mahog or Oak 2 1" x 2" x 21'
Outboard sheer
clamps
Mahog or Oak 2 1" x 2" x 24'
Inner bottom battens Mahog or Oak 2
2
1" x 3" x 17'
1" x 3" x 19'
Outer bottom battens Mahog, Oak or Teak 2
2
1" x 3" x 17'
1" x 3" x 19'
Spray rail Mahog, Oak or Teak 2 1" x 2" x 21'
Rub rail Mahog, Oak or Teak 2 1" x 2" x 25'
Guard Mahog, Oak or Teak 4 1" x 1-1/2" x 21'
Stem cap Mahog, Oak or Teak 1 1" x 1-1/4" x 4'
Inboard sheer
clamps
Mahog, Oak or Teak 2 1" x 2" x 23'
Transom cap Mahog, Oak or Teak 1 1" x 2-1/2" x 8'
Sheer cap Mahog, Oak or Teak 1" stock sawn to shape as required
Transom upright blocking Mahog, Oak or DF 2 2" x 4" x 2'
Frame blocking
(motor well)
Mahog or Oak 2 1" x 2" x 2'
Shaped blocking
(motor well)
Mahog or Oak 2 1" x 7" x 2'
Filler blocking
(motor well)
Mahog or Oak 2 1" x 3" x 1'
Motor well
top cleats
Mahog or Oak 2 1" x 2" x 3'-6"
Beveled blocking
(motor well)
Mahog or Oak 1 1-1/4" x 3" x 2'
Clamping block
(motorboard)
Mahog, Oak or DF 1 1-1/4" min x 6" x 2'
* If Douglas-fir is used, stock may be standard 2" x 4" material
PLYWOOD:
Transom, stem
& breasthook
DF AB Ext or MAR 1 3/4" x 4' x 8'
Frame gussets DF AB Ext or MAR 1 3/8" x 4' x 8'
Side planking,
gussets & butt blocks
DF AB Ext or MAR 6 3/8" x 4' x 8'
Bottom planking
& butt blocks
DF AB Ext or MAR 3 1/2" x 4' x 8'
Motorwell &
motorboard members
DF AB Ext or MAR 1 1/2" x 4' x 8'
FASTENINGS:
Screws: Flathead wood type, bronze or hot dipped galvanized
  • 3/4" #8 - 3 gross
  • 1" #8 - 5 gross
  • 1-1/4" #8 - 5 gross
  • 1-1/2" #8 - 6 gross
  • 2" #10 - 2 gross
Nails: Ring type boat nails, bronze or Monel
  • 1-1/4" - 3 pounds

Carriage Bolts: Bronze or hot dipped galvanized complete with nuts and washers. Check lengths to work. See fastening schedule and instructions for options.

Glue: Epoxy - 2 gallon

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