Hunky Dory Bill of Materials
The following list of materials is intended to be a general guide only.
Before ordering any materials, the text and plans should be checked for
possible options. All lumber listed as 1" stock is to be standard
"lumberyard four-quarter" material which when finished may vary to
somewhat less or slightly more than 3/4" in thickness, unless specified as
NET. All widths are NET and all lengths allow for cutting to fit. Grouping
lumber and purchasing random-random material to resaw to the required size will
result in considerable savings. All lumber used should be first grade free from
shakes and knots. Although oak (white oak), Douglas-fir, and mahogany (dark red
Philippine or Honduras) are called out in the listing, lumber typical to the
locale and of similar types and weights may be substituted. All plywood (PW) is
to be marine (MAR) or exterior (EXT) grade. The marine-type is preferable as
the inner cores are solid and thus the panel has more structural integrity.
Douglas-fir (DF) is satisfactory with the quality of the exposed faces of the
veneer being designated by the letters "A" or "B". The
"AA" grade panels are always preferable, however, "AB"
grade is acceptable. All plywood should be a minimum of three plies. All
fastenings should be bronze or hot dipped galvanized ferrous metal. Brass
fastenings are not advised nor are the electroplated screws commonly sold in
hardware stores. All screws are to be of the flat head type intended for wood.
All nails are of the ring-type nail common to boat construction. Unless
otherwise specified, all wood-to-wood joints are to be glued with a waterproof
or highly water resistant glue such as plastic resin, resorcinol, epoxy, or
other equivalent type used per the manufacturer's instructions regarding
temperature, clamping requirements, curing time, and mixing method.
CHECK ALL SIZES TO THE WORK PRIOR TO CUTTING. Abbreviations used are:
Mahog = mahogany; DF = Douglas-fir; PW=plywood; Ext=exterior; MAR=marine.
| ITEM |
MATERIAL |
NO.
PCS. |
SIZE |
| LUMBER: |
| Frame members |
Mahog, Oak or DF |
11
2
1 |
1-1/4" x 3-1/2" x 12'*
1-1/4" x 3-1/2" x 10'*
1-1/4" x 3-1/2" x 14'* |
| Chine logs |
Mahog or Oak |
2 |
1" x 2" x 21' |
Outboard sheer
clamps |
Mahog or Oak |
2 |
1" x 2" x 24' |
| Inner bottom battens |
Mahog or Oak |
2
2 |
1" x 3" x 17'
1" x 3" x 19' |
| Outer bottom battens |
Mahog, Oak or Teak |
2
2 |
1" x 3" x 17'
1" x 3" x 19' |
| Spray rail |
Mahog, Oak or Teak |
2 |
1" x 2" x 21' |
| Rub rail |
Mahog, Oak or Teak |
2 |
1" x 2" x 25' |
| Guard |
Mahog, Oak or Teak |
4 |
1" x 1-1/2" x 21' |
| Stem cap |
Mahog, Oak or Teak |
1 |
1" x 1-1/4" x 4' |
Inboard sheer
clamps |
Mahog, Oak or Teak |
2 |
1" x 2" x 23' |
| Transom cap |
Mahog, Oak or Teak |
1 |
1" x 2-1/2" x 8' |
| Sheer cap |
Mahog, Oak or Teak |
1" stock sawn to shape as required |
| Transom upright blocking |
Mahog, Oak or DF |
2 |
2" x 4" x 2' |
Frame blocking
(motor well) |
Mahog or Oak |
2 |
1" x 2" x 2' |
Shaped blocking
(motor well) |
Mahog or Oak |
2 |
1" x 7" x 2' |
Filler blocking
(motor well) |
Mahog or Oak |
2 |
1" x 3" x 1' |
Motor well
top cleats |
Mahog or Oak |
2 |
1" x 2" x 3'-6" |
Beveled blocking
(motor well) |
Mahog or Oak |
1 |
1-1/4" x 3" x 2' |
Clamping block
(motorboard) |
Mahog, Oak or DF |
1 |
1-1/4" min x 6" x 2' |
| * If Douglas-fir is used, stock may be standard 2" x
4" material |
| PLYWOOD: |
Transom, stem
& breasthook |
DF AB Ext or MAR |
1 |
3/4" x 4' x 8' |
| Frame gussets |
DF AB Ext or MAR |
1 |
3/8" x 4' x 8' |
Side planking,
gussets & butt blocks |
DF AB Ext or MAR |
6 |
3/8" x 4' x 8' |
Bottom planking
& butt blocks |
DF AB Ext or MAR |
3 |
1/2" x 4' x 8' |
Motorwell &
motorboard members |
DF AB Ext or MAR |
1 |
1/2" x 4' x 8' |
FASTENINGS:
Screws: Flathead wood type, bronze or hot dipped galvanized
- 3/4" #8 - 3 gross
- 1" #8 - 5 gross
- 1-1/4" #8 - 5 gross
- 1-1/2" #8 - 6 gross
- 2" #10 - 2 gross
Nails: Ring type boat nails, bronze or Monel
Carriage Bolts: Bronze or hot dipped galvanized complete with nuts
and washers. Check lengths to work. See fastening schedule and instructions for
options.
Glue: Epoxy - 2 gallon
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