Wow guys, thanks for all the quick responses!
I went with vupilot's advice and went to my local hobby shop, as I have a fairly good relationship with them already - and to my joy and surprise, they had *everything* I needed (including scale plywood, which I recently discovered is, in my opinion, THE COOLEST FREAKING THING EVER

). Got all the materials needed to get me to where I am now - flip stage - and apparently when you scale by 10, price goes down by 100, thank god! Ended up picking 1/16 for anywhere I need 1/2 or 3/4, as it's roughly halfway between the two, and 1/32 for anywhere I need 3/8 (slightly skinnier then 3/80, but the 1/16 was the next size up and overkill/not flexible enough), all in birch. All the timbre is basswood (it was that or balsa, which seemed far too weak - basswood seems quite similar to mahagony at this scale, to be honest...just the right blend of flexibility, workability, strength, etc), and is within .5" of full scale (so at most, a 2x4 could be 1.5x3.5, or 2.5x4.5) - I figure once faired and glued and finished, any minor differences won't matter.
I'm going to e-mail Gayle and see about getting any form whatsoever of the patterns, as my set is currently locked up on an island in the middle of a half frozen lake 4000 km away. Then, convert any plywood patterns (gussets, transom, stem, etc) to dxf files and laser them out. Cut all my timbre to length and go to town!
I'll try and keep updated with pictures, but progress will be quite slow given my school work...
Thanks again for all your help guys, I can't wait to start!
Denon