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PostPosted: Wed May 30, 2012 6:53 am 
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Location: Renton, WA
Im nearing the time to apply the mahogany layer. I'm looking for sage advice from others who have done this before. Suggestions?

Thanks

Robert


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PostPosted: Wed May 30, 2012 7:35 am 
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Hi Robert.

I made some long strips of cardboard to see where the side strakes would go. (a "strake" is a single row of planks running end to end)

Generally, on these hulls, strakes made from straight planks will have a tendency to "swoop" up at the bow and stern. If you want to use straight planks, play around with the cardboard to find the pleasing lines.

The other way is to create the perception of level planks. This will involve a lot more cutting. At the location of each frame, divide the distance between sheer and chine into even increments for the number of strakes you want. (the classic mahogany runabouts had five strakes) Then use a batten to mark the smooth line from bow to stern, and transfer that to your wood. The planks will look crazy on the workbench, but be nice and smooth and even on the hull. Much more work. I wish I had understood this approach before I used the straight plank approach.

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PostPosted: Wed May 30, 2012 11:05 am 
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This may help a bit:

Here is a plank tacked in place against the prior one.
I used a compass to draw the line from the plank above onto the new part.
Image

I then trimmed to the line and tacked it back in place using alignment marks.
Image

A little jig for my trim router to follow the prior plank and cut 1/2 the depth into the new plank provided a relief line to plane too and smoothed the bumps. All final fitting was made pretty snug.
Image

That gave me a smooth line to follow here to trim with the small block plane
Image

I then refit the top edge and adjusted with the block plane and trimmed the bottom to match lines on the hull.
Image

Here is a full strake on the bench
Image
Not sure if this helps clear things up.

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Bob Perkins

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PostPosted: Wed May 30, 2012 11:20 am 
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Perfect description Bob!

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PostPosted: Sat Jun 02, 2012 12:20 pm 
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Location: Renton, WA
OK, so where should I start?
I've read that people start with the bootstripe/waterline and line off of that.
I've also measured a bit and I'm about 31 1/4 inches at the widest section to about 21 inches at the bow.
If I'm using 5 boards i'm almost 6 1/4 inchs wide. While my stock is about that wide, I may want to add a 6th board to
not have excessive waste?
I liked the laminate edge trimmer, I'll "borrow" that idea.

Robert


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PostPosted: Sat Jun 02, 2012 6:04 pm 
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Location: Winter Haven, Fl
I have 7 planks on the sides of my Monte carlo. I started at the bow because that would be the widest piece I would need. It was 8 inches. The longer your planks are the wider the pieces you will need. If you were to use shorter lengths at the bow then you could use narrower pieces overall. I wanted the planks to appear to the eye that they are straight and they do. my finished peices averaged 3 3/4 in width. some places they were more. At the bow my total distance was 23 inches. I dont remember the widest section but I think it was about 33 inches. But that was because of the barrel back. in the middle of the boat it was about 30 inches. I drew all the lines on the boat where the planks would lie prior to cutting any materials so I would know what they would look like. Its a lot of extra work but I felt it was worth it.

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Maybe it will be done by G6 and maybe not.


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PostPosted: Sun Jun 03, 2012 5:32 am 
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Now that I'm looking at the picture - I had 7 planks.

Mine are an the same width at each frame.
Do divide each frame using math is a pain (and not necessary)
I found this:
http://lumberjocks.com/mattd/blog/11897

Look at the diminishing device - that is how you divide each frame evenly w/o math.
Use Paper tape to pick up the length of the frame.
Then match the end points to the outer lines and mark the planks on the tape
transfer to the hull

if you are really lucky - both sides of the hull match perfect :)

Leave a little extra on the sheer strake. Your rub rail is going to take up some of that space - so you don't want a skinny plank.

Once you have all the marks - use a long batten - connect the dots. I used a micro pinner to hold the batten and made sure the line was fair. Don't JUST connect the dots. Once you start, you will see.

Plank from Chine to Sheer of course.

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Bob Perkins

My Current Projects
http://h12restoration.shutterfly.com/
http://nutshellpramconstruction.shutterfly.com/

My Completed project
http://biscayne22.shutterfly.com


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PostPosted: Sun Jun 03, 2012 9:25 am 
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Good info Bob. I divided by 7 and used MM. Your method looks easier.

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John Amundsen
Monte Carlo
Winter Haven, FL

Maybe it will be done by G6 and maybe not.


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PostPosted: Sun Jun 17, 2012 4:06 pm 
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Location: Renton, WA
Bob:

You mentioned the Micro pinner and I looked it up as to what it was.
Can you tell me how you used it? I assume that it takes the place of
staples, but I dont understand if you pull the pins as you would staples
after the epoxy has cured.

Also I was wondering if you had any additional photos
of the jig you build for the trim router. I'm just getting ready!

I'm finishing up the bottom laminations. I was wondering in the flat area's did you use
strips running with the Keel or just the largest sheet you could vacuum bag?
I want to use large pieces near the stern where its really pretty flat.

Robert


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PostPosted: Mon Jun 18, 2012 6:57 am 
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RobertCugini wrote:
Bob:

You mentioned the Micro pinner and I looked it up as to what it was.
Can you tell me how you used it? I assume that it takes the place of
staples, but I dont understand if you pull the pins as you would staples
after the epoxy has cured.


I used the micropinner on the batten for lining off the hull, that way the nails didn't split it. An 18G nailer may work as well - but I had the smaller gauge gun. My batten was 1/2" x 1" (I think) - you want the batten to be somewhat stiff so that the line is fair. A floppy batten will make for a wavy line. I then pulled the pins or trimmed them from the batten.

Quote:
Also I was wondering if you had any additional photos
of the jig you build for the trim router. I'm just getting ready!


I'll take a look - I may even have the jig someplace.

Quote:
I'm finishing up the bottom lamination's. I was wondering in the flat area's did you use
strips running with the Keel or just the largest sheet you could vacuum bag?
I want to use large pieces near the stern where its really pretty flat.
Robert


I stayed with the 6" strips on the flat area.. mostly because I had then milled up. But secondly, just in case I trapped an air bubble under a large panel. I'm not sure if that can happen with all the vacuum.. If I were to do it again.. I probably would have went with 1' wide strips instead of 6" to make it go quicker..

Now post some pics!

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Bob Perkins

My Current Projects
http://h12restoration.shutterfly.com/
http://nutshellpramconstruction.shutterfly.com/

My Completed project
http://biscayne22.shutterfly.com


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PostPosted: Sun Jul 01, 2012 1:14 pm 
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Location: Renton, WA
OK Bob here you go, a link to the picasa web album of the build so far.

Thanks again for ALL your help

Robert

https://picasaweb.google.com/107943171039831524272/BarrelbackBoatBuilding?authuser=0&authkey=Gv1sRgCMvR_ubxouHxFA&feat=directlink


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PostPosted: Sun Jul 01, 2012 1:32 pm 
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Looking great. Oh, I remember those days well. Vacuum packing is time consuming but definitely insures no voids

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PostPosted: Mon Jul 02, 2012 3:45 am 
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Nice pics!

I wish I had that much space to work in. I have a good sized shop - but it was tight with the boat in it.
Keep 'em coming!
Bob

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Bob Perkins

My Current Projects
http://h12restoration.shutterfly.com/
http://nutshellpramconstruction.shutterfly.com/

My Completed project
http://biscayne22.shutterfly.com


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PostPosted: Tue Jul 03, 2012 11:59 am 
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Very nice Robert! I sure wish someone would write an article for the Glen-L blog about their experiences with vacuum bagging. (not-so-subtle hint)

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PostPosted: Tue Jul 03, 2012 2:46 pm 
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yes Bob please do

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John Amundsen
Monte Carlo
Winter Haven, FL

Maybe it will be done by G6 and maybe not.


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