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PostPosted: Sat Dec 03, 2011 3:39 pm 
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Location: Winter Park, Florida
I got back from Thanksgiving in the mountains of NC and was able to find time to finish sanding the hull. I am now ready to lay down the FG choth and finish the hull.

I have found that the use of the Porter Cable disc sander with # 80 grit worked well to remove most of the epoxy runs that seem to be a way of life.

Used fillet epoxy with one to one mix of microsheres and silica to smooth out the hull.

Finished sanding down the fillet material with the Ridgid 5 inch orbital sander with #80 grit.

Now I am ready to tackle the FG cloth epoxy project. Have never done this before so will review books and Glen-L DVDs. Any comments and helpful hints from those who have gone before is always appreciated.

Attachment:
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Attachment:
048FilletsandedreadyforFGcloth.jpg
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Attachment:
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I ordered the trailer before leaving for Thanksgiving to should be ready for finished hull.

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PostPosted: Sat Dec 03, 2011 5:04 pm 
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Location: Co.Dublin, Ireland.
Looking good, I find if you let the cloth sit on the boat overnight it flattens out nice and smooth.

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PostPosted: Sun Dec 04, 2011 5:49 am 
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Thanks -- will do.

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PostPosted: Sun Dec 04, 2011 10:02 am 
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Location: ATL Burbs and Lake Chatuge, GA
Hi Bob,
It looks really nice. So where were you in NC? Half of our lake is n NC and half in GA. We were up there the week of TG also. The boat stayed home though and I only walked down to the dock once to make sure the lift was OK.

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PostPosted: Sun Dec 04, 2011 10:19 am 
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Bob, I don't know how your cloth panels will lay on the hull, but if you duct tape past the overlap in a nice fair edge, you can go back and cut the excess off in the green stage with a razor knife,leaving a nice clean edge that is easier to fair than ragged uneven one.

When it's green enough, it will cut nice,but not tear the cloth.

Also be sure and cut at the shears,so you don't have sharp edges there to cut hands legs etc

Here is what I mean:

viewtopic.php?p=75360#p75360

It starts on a previous page one or two pages back if you wish to go back and look some,but this will give you and idea

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PostPosted: Sun Dec 04, 2011 7:03 pm 
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Location: Wilmette, IL (Just outside Chicago)
That could cut some mighty nice guitar or boat wood!

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PostPosted: Sun Dec 04, 2011 8:15 pm 
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Location: Winter Park, Florida
Your photos were a great help. Will take the advice and check out the squeegee. My plans are to have the FG on after next weekend.

I also will have to have my favorite Yunegling around!.

My home is in Highlands, NC off US 64 halfway between Highlands and Cahiers, NC. Nearest lake is Glenville.

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PostPosted: Sun Dec 04, 2011 8:36 pm 
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Location: ATL Burbs and Lake Chatuge, GA
BobWillson wrote:
My home is in Highlands, NC off US 64 halfway between Highlands and Cahiers, NC. Nearest lake is Glenville.


Bob,
We are less than an hour away on Lake Chatuge (Hiawassee, GA/Hayesville, NC). When we are up there, we drive over to Highlands occasionally for lunch or dinner. Being between Highlands and Cashiers, you would be a little over an hour away. If you are in NC on June 8-9, ACBS Blue Ridge Chapter will be holding the annual wooden boat show on Lake Chatuge at the Ridges Resort.

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I wake up with a 16ft woody every morning :)
Video: http://www.youtube.com/watch?v=534DBtp1Cnc
Website: https://sites.google.com/site/2011malahini/


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PostPosted: Mon Dec 05, 2011 5:00 am 
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Location: Winter Park, Florida
Thanks Jeff:

I am slowly moving into retirement and planned on taking the boat up to the house. I also have a daughter that lives on Lake Winward which is an electric motor only lake in the Alpharetta area. Lets see how the build goes and how things work out. Thanks for the invitation.

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PostPosted: Sun Dec 11, 2011 7:00 am 
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Location: Winter Park, Florida
Well I or should I say we (needed a helper good friend Keith) finished what I thought was going to be one of the hardest things I have done so far. I turned out to be no problem at all and we spent only a total time of 1 hours 45 min over a two day period to compled the fiberglassing of the hull.

Here is what I learned:
[*]Cut fiberglass and used frog tape to attach FG to the sides of the hull first.
[*]I found that I could only handle 15 pumps of epoxy at a time with the thin nap yellow roller.
[*]Keith provide the supply of epoxy mixed as needed and was on the constant lookout for runs, air voids and the sissors ready if needed.
[*]Started at the stern and worked toward the bow.
[*]ONLY roll the epoxy in one direction across the cloth.
[*]Used the Dry method of application so made one direction roll with the epoxy over the dry cloth then let it saturate through the glass while making other rolls before making further applications.
[*]Used my hands to streach the cloth as needed.
[*]I was able to cut the excess cloth off the edges of the boat after about 4 hours if drying time.

Next project is light sanding of the seems and the build up of the epoxy over the fiberglass and smoothing before painting.
Laying FG cloth out before starting.
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054FGhullstart.jpg
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Applying the epoxy in one direction
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051FGhullb.jpg
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Finished hull ready for smoothing.
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052FGhullc.jpg
052FGhullc.jpg [ 251.86 KiB | Viewed 409 times ]

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Last edited by BobWillson on Sun Dec 11, 2011 7:59 pm, edited 1 time in total.

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PostPosted: Sun Dec 11, 2011 9:00 am 
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Location: tarpon springs fl
I think that's one of the jobs everyone dreads, but it's not really that bad once you get into it!!

Looks great! :D

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PostPosted: Sun Dec 11, 2011 2:32 pm 
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Location: Innisfail, Qld, Australia
Hi Bob, really great information and I've kept it noted for when I get to that stage.

These sort of posts make this forum invaluable to new guys like me.

You're doing a great job and the boat looks fantastic.

Blessings, Graham

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PostPosted: Sun Dec 11, 2011 5:52 pm 
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Location: Winter Park, Florida
My plans are to work on the boat after work this week covering the fiberglass cloth with thin layers of epoxy. Plans are to paint the hull white using Interlux, Brightside, Polyurethane single part enamel. Has anyone had experience with the paint and is it a good choice?

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PostPosted: Sun Dec 11, 2011 6:15 pm 
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Location: North Carolina
BobWillson wrote:
My plans are to work on the boat after work this week covering the fiberglass cloth with thin layers of epoxy. Plans are to paint the hull white using Interlux, Brightside, Polyurethane single part enamel. Has anyone had experience with the paint and is it a good choice?

Brightsides requires a lot of thin coats to get any life out of it. Beware as its a bit thinner than most enamels that you are probably familiar with, if you have painted before. I apply six coats as a rule for any longivity. For me the cost of the paint does not match what I want for long term in a paint at its price. But they seem to have the market sowed up with their marketing program and most marine purveyors.


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PostPosted: Sun Dec 11, 2011 8:04 pm 
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Location: Winter Park, Florida
Do you have specific or favorite brush? Glad for your insght, I was thinking it would just take two or three. Now that has changed. How much time are you letting it cure before lightly sanding and next coat application? Do you sand between coats?

This boat could not be built without the help of all the forum members.

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