Bon Voyage-PW Bill of Materials

The following list of materials is intended to be a general guide only. Before ordering any materials, the text and plans should be checked for possible options. All lumber listed as 1" stock is to be standard "lumberyard four-quarter" material which when finished may vary to somewhat less or slightly more than 3/4" in thickness. All widths are NET and all lengths allow for cutting to fit. Grouping lumber and purchasing random-random material to resaw to the required size will result in considerable savings. All lumber used should be first grade free from shakes and knots. Although spruce (Sitka variety) and mahogany (dark red Philippine type) are called out in the listing, lumber typical to the locale and of similar types and weights may be substituted. All plywood (PW) is to be marine (MAR) or exterior (EXT) grade. The marine-type is preferable as the inner cores are solid and thus the panel has more structural integrity. Douglas-fir (DF) is satisfactory with the quality of the exposed faces of the veneer being designated by the letters "A" or "B". The "AA" grade panels are always preferable, however, "AB" grade is acceptable. All plywood should be a minimum of three plies. All fastenings should be bronze or hot dipped galvanized ferrous metal. Brass fastenings are not advised nor are the electroplated screws commonly sold in hardware stores. All screws are to be of the flat head type intended for wood. All nails are of the ring-type nail common to boat construction. Unless otherwise specified, all wood-to-wood joints are to be glued with a waterproof or highly water resistant glue such as plastic resin, resorcinol, epoxy, or other equivalent type used per the manufacturer's instructions regarding temperature, clamping requirements, curing time, and mixing method.
CHECK ALL SIZES TO THE WORK PRIOR TO CUTTING. Abbreviations used are: Mahog = mahogany; DF = Douglas-fir; PW=plywood; Ext=exterior; MAR=marine.


ITEM MATERIAL NO.
PCS.
SIZE
LUMBER:
Frame members Oak, Mahog or DF 16 req.
14 req.
4 req.
1 req.
1 req.
9 req.
1 req.
2 req.
2" x 6" x 4'
2" x 6" x 1'
2" x 6"NET x 5'
2" x 6"NET x 12'
2" x 10" x 14'
2" x 12" x 12'
2" x 12" x 5'
2" x 13"NET x 8'
Keel Oak, Mahog or DF 2 2" x 6" x 34'
Skeg Oak, Mahog or DF 1 2" x 6" x 28'
Bottom battens Oak, Mahog or DF 2
2
2
2
2" x 4" x 42'
2" x 4" x 40'
2" x 4" x 38'
2" x 4" x 30'
Side battens Oak, Mahog or DF 2 2" x 4" x 48'
Keel web cleats Oak, Mahog or DF 1
6
2" x 2" x 3'
2" x 2" x 4'
Stringers Oak, Mahog or DF 4
3
2" x 4" x 5'
2" x 4" x 32'
Transom uprights Oak, Mahog or DF 4 2" x 6" x 5'
Sheer clamp laminations Oak, Mahog or DF 6
2
1/2"NET x 4" x 48'
1/2"NET x 4" x 16'
Forward deck beams Oak, Mahog or DF 1
1
2" x 6" x 10'
2" x 8" x 12'
Foredeck battens Oak, Mahog or DF 2
2
1
2" x 4" x 5'
2" x 4" x 7'
2" x 4" x 8'
Carling Oak, Mahog or DF 2 2" x 6" x 32'
Cabin clamp Oak, Mahog or DF 2 2" x 5" x 32'
Aft deck beams Oak, Mahog or DF 2
4
2
1
1" x 4" x 8'
2" x 4" x 6'
2" x 6" x 6'
2" x 6" x 10'
Aft hatch framing Oak, Mahog or DF 12
6
1" x 3" x 3'
1" x 3" x 6'
Misc blocking
/cant strips
Oak, Mahog or DF 2" x 2" x 80 lin. ft.
Rub rail Oak, Mahog or DF 2 1" x 1 1/2" x 48'
PLYWOOD:
Stem & breasthook DF Ext AB 4 3/4" x 4' x 8'
Frame gussets
& floor timbers
DF Ext AB 4 3/4" x 4' x 8'
Transom DF Ext AB 4 3/4" x 4' x 8'
Chine logs DF Ext AB 3 3/4" x 4' x 8'
Motor stringer
webs & brackets
DF Ext AB 2 3/4" x 4' x 8'
Keel & stringer webs DF Ext AB 4 1/2" x 4' x 8'
Drain troughs DF Ext AB 1 3/8" x 4' x 8'
Aft cabin bulkhead DF Ext AB 4 5/8" x 4' x 8'
Lounge seat DF Ext AB 1
1
3/4" x 4' x 10'**
3/4" x 4' x 8'
Cabin front DF Ext AB 3 3/4" x 4' x 8'
Bottom Planking DF AB MAR 8
24
1/2" x 4' x 8'
1/2" x 4' x 10'**
Side Planking DF Ext MAR
DF Ext MAR
DF Ext AB
DF Ext AB
2
2
9
9
1/4" x 4' x 12'*
3/8" x 4' x 12'*
1/4" x 4' x 8'
3/8" x 4' x 8'
Decking DF Ext AB 5
5
3/4" x 4' x 8'
3/4" x 4' x 10'**
* If side planking is laid diagonally in forward areas, 4' x 8' panels can be used, see instructions.
** Can substitute 4' x 8', adjust quantities accordingly.

FASTENINGS:

Screws: Flathead wood type, bronze or hot dipped galvanized

  • 1-1/2" #8 - 2 gross
  • 2" #10 - 4 gross
  • 3" #14 - 15 gross
  • 3 1/2" #18 - 4 doz

Nails: Ring type boat nails, bronze, stainless steel or Monel; annular type, common type suitagle for cabin structure as required.

  • 1" - 5 pounds
  • 1-1/4" - 5 pounds
  • 1-1/2" - 14 pounds
  • 1-3/4" - 12 pounds
  • 2" - 10 pounds
Carriage bolts with nuts and washers
  • 3/8" (check length to work) - 108 each

Glue: Epoxy - 5 gallons


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