Play 'N Jane Bill of Materials

The following list of materials is intended to be a general guide only. Before ordering any materials, the text and plans should be checked for possible options. All lumber listed as 1" stock is to be standard "lumberyard four-quarter" material which when finished may vary to somewhat less or slightly more than 3/4" in thickness, unless specified as NET. All widths are NET and all lengths allow for cutting to fit. Grouping lumber and purchasing random-random material to resaw to the required size will result in considerable savings. All lumber used should be first grade free from shakes and knots. Although oak (white oak), Douglas-fir, and mahogany (dark red Philippine or Honduras) are called out in the listing, lumber typical to the locale and of similar types and weights may be substituted. All plywood (PW) is to be marine (MAR) or exterior (EXT) grade. The marine-type is preferable as the inner cores are solid and thus the panel has more structural integrity. Douglas-fir (DF) is satisfactory with the quality of the exposed faces of the veneer being designated by the letters "A" or "B". The "AA" grade panels are always preferable, however, "AB" grade is acceptable. All plywood should be a minimum of three plies. All fastenings should be bronze or hot dipped galvanized ferrous metal. Brass fastenings are not advised nor are the electroplated screws commonly sold in hardware stores. All screws are to be of the flat head type intended for wood. All nails are of the ring-type nail common to boat construction. Unless otherwise specified, all wood-to-wood joints are to be glued with a waterproof or highly water resistant glue such as plastic resin, resorcinol, epoxy, or other equivalent type used per the manufacturer's instructions regarding temperature, clamping requirements, curing time, and mixing method.
CHECK ALL SIZES TO THE WORK PRIOR TO CUTTING. Abbreviations used are: Mahog = mahogany; DF = Douglas-fir; PW=plywood; Ext=exterior; MAR=marine.

ITEM MATERIAL NO.
PCS.
SIZE
LUMBER:
Frame members Mahog or Oak 1-1/4" stock 130 random-random board feet with some widths to at least 10"
Deck beams Mahog or Oak 1-1/4" stock 20 random-random board feet with some widths to at least 7"
Keel Mahog or Oak 2 1" x 5" x 18'
Chine logs Mahog or Oak 2 1-1/4" x 3" x 22'
Sheer clamps Mahog or Oak 8 5/8" net x 2" x 24'
Side planking battens Mahog or Oak 4 1" x 2" x 23'
Bottom battens Mahog or Oak 6 1-1/4" x 2" x 20'
Spray rails Mahog, Oak or Teak 2 1" x 1-1/2" x 22'
Rub rails Mahog, Oak or Teak 4 5/8" net x 1-1/2" x 24'
Toe rails Mahog, Oak or Teak 2 1/2" net x 2" x 24'
Deadwood Mahog, Oak or DF 1" x 3" max. stock approximately 150 lin. ft.
Deadwood end cap Mahog, Oak or DF 1 2" x 4" x 2'
Carling Mahog or Oak 2 1-1/4" x 12" x 18'
Cabin clamp/coaming Mahog or Oak 2 1-1/4" x 12" x 18'
Motor stringers Mahog, Oak or DF 2 2" x 6" x 7'
Blocking (for motor
stringers and deck beams)
Mahog, Oak or DF 2" x 2" x 6 lin. ft.
Transom cap Mahog, Oak or Teak 1 1" x 4" x 7'
PLYWOOD:
Transom DF Ext AB 1 3/4" x 4' x 8'
Stem, breasthooks,
floor timber at Frame #7
DF Ext AB 2 3/4" x 4' x 8'
Gussets and floor timbers DF Ext AB 2 3/8" x 4' x 8'
Side planking DF MAR AB 4 3/8" x 4' x 12'**
Bottom planking DF MAR AA
or Ext AB
12 1/4" x 4' x 8'
Decking DF Ext AB 3 1/2" x 4' x 8'
** 4' x 8' plywood can be substituted in all cases. Adjust quantities accordingly.
FASTENINGS:
Screws: Flathead wood type, bronze or hot dipped galvanized
  • 3/4" #8 - 1 gross
  • 1" #8 - 2 gross
  • 1-1/4" #8 - 14 gross
  • 1-1/2" #8 - 4 gross
  • 2" #10 - 3-1/2 gross
  • 3" #14 - 2 dozen
Nails: Ring type boat nails, bronze or Monel
  • 1" - 3 pounds
  • 1-1/4" - 2-1/2 pounds

Carriage Bolts: Bronze or hot dipped galvanized complete with nuts and washers. Check lengths to work. Threaded rod may be used alternately.

Glue: Epoxy - 2 gallon

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