Bob's GERONIMO's windshield
Posted: Wed Mar 28, 2018 11:11 am
Howdy, well I guess I better call her "Bob's Geronimo", Matt! We're not alone out there.
I'm getting close to finishing, I've been working on the windshield - used the Lakeshore castings, had them chrome plated and the side grooves machined out so I could extend the windshield a couple inches higher. I screwed in the brackets using the smallest screws I could and made the templates out of some 1/8" foam art board, then used them to make 1/4" plywood templates, which I finished to fit as well as I could. Then I took the plywood templates to a glass company that's making 1/4" tempered glass pieces for me, with a single 1/2" bevel on each side so I can fit them into the side brackets.. I'll put it back together with larger screws. I'm worried that the side brackets have no side support, so instead of screwing them down I may use bolts with backer boards.
Today I'm picking up the glass and will get started. I would appreciate any advice anyone has regarding assembling the windshield. I have the rubber gasket for the windshield base, and the rubber gasket for where the sides fit into the brackets. I figure you just push the glass in and trim with a razor. I'm wondering what you used for a lubricant, I'm thinking just soapy water. But - what about something that would also serve as an adhesive to keep the glass int the grooves? Again, the side brackets are stood up by only 2 in-line screws and it seems likely it could bend out and break maybe - perhaps an adhesive holding the glass in the grooves would also serve to keep the brackets upright?? Any ideas? Thanks, Bob
I'm getting close to finishing, I've been working on the windshield - used the Lakeshore castings, had them chrome plated and the side grooves machined out so I could extend the windshield a couple inches higher. I screwed in the brackets using the smallest screws I could and made the templates out of some 1/8" foam art board, then used them to make 1/4" plywood templates, which I finished to fit as well as I could. Then I took the plywood templates to a glass company that's making 1/4" tempered glass pieces for me, with a single 1/2" bevel on each side so I can fit them into the side brackets.. I'll put it back together with larger screws. I'm worried that the side brackets have no side support, so instead of screwing them down I may use bolts with backer boards.
Today I'm picking up the glass and will get started. I would appreciate any advice anyone has regarding assembling the windshield. I have the rubber gasket for the windshield base, and the rubber gasket for where the sides fit into the brackets. I figure you just push the glass in and trim with a razor. I'm wondering what you used for a lubricant, I'm thinking just soapy water. But - what about something that would also serve as an adhesive to keep the glass int the grooves? Again, the side brackets are stood up by only 2 in-line screws and it seems likely it could bend out and break maybe - perhaps an adhesive holding the glass in the grooves would also serve to keep the brackets upright?? Any ideas? Thanks, Bob