Chinook
Plywood Bill of Materials
MATERIAL LISTING: The following is an approximation that can be
used for hull cost estimates; it is not meant to be used for buying
materials without first checking the instructions and plans for various
options which will vary the listing (especially with regard to planking
panel sizes, powering choices, laminated members, etc.), and to local
suppliers for what material sizes may be available. In other words, each
builder must make decisions as to how he will build the boat and use
materials, and then take off a listing to suit. As a cost savings,
materials should be grouped for resawing to the sizes required. Plywood
panel lengths are given to cover the length of the vessel although stock
panels of the listed size may not be available. See previous herein for
options and alternatives.
PLYWOOD: All plywood should be at least AB Exterior or Marine
grade; Interior plywood is not acceptable. Douglas-fir or Mahogany-type
panels will suffice.
LUMBER: All lumber should be top quality, free from defects, and
of types proven in use in boats. Suitable woods include vertical grain
Douglas-fir, Alaskan cedar, mahogany (including Philippine, Honduras, and
African types), and good quality Southern pine. Lumber thicknesses are
given as nominal except where noted "net" or those listed as
less than 1". Do NOT custom mill any lumber except those noted
"net" or less than 1". Purchase lumber as it comes from
the lumberyard. The first dimension is the thickness, but true thickness
will be somewhat less than nominal for 1" to thicker listings. For
example, lumber listed 1" will actually be about 3/4", while
2" lumber will actually be about 1-1/2" net. The second
dimension is the width - this is to be actual or "net" size
except that members 2" thick can be nominal in BOTH thickness and
width. In other words, a 2" x 4" member will actually be about
1-1/2" x 3-1/2" - buy it and use it this way. Such listed sizes
are meant to save the builder money and work.
|
ITEM
|
SIZE
|
NO.
PCS.
|
|
LUMBER:
|
|
|
|
Framing, beams
|
1" nom. ("four-quarter") x 60 bd.ft. with some widths to 7"
|
| Keel |
1" x 4" x 13' |
2 |
| Bottom battens |
1" x 2-1/2" x 16'
1" x 2-1/2" x 15'
1" x 2-1/2" x 14' |
2
2
2 |
| Outer chine logs |
7/8" NET x 1-1/8" x 18' |
2 |
| Inner chine logs |
13/16" NET SQ x 18'
3/4" NET x 1" x 18' |
6
2 |
| Sheer clamps |
5/8" NET x 1-1/4" x 21' |
4 |
| Carlings |
1" x 2" x 18' |
2 |
| Cabin clamps |
1" x 3" x 10' |
2 |
| Deck battens |
1" x 2"
1" x 3" |
6'
4' |
|
PLYWOOD:
|
|
ITEM
|
SIZE
|
NO.
PCS.
|
Transom, stem, breasthook,
floor timbers
|
3/4" x 4' x 8'
|
2
|
| Bottom planking (*) |
1/4" x 4' x 18' |
4 |
| Side planking (*) |
3/8" x 4' x 21' |
2 |
| Decking |
1/2" x 4' x 8' |
3 |
| Gussets, floor timbers |
1/2" x 4' x 8' |
2 |
| Bulkheads |
1/2" x 4' x 8'
3/8" x 4' x 8' |
2
1 |
|
(*) See plans for joining methods to permit other panel lengths
|
FASTENINGS:
-
Screws: Flathead wood type, bronze or hot dipped galvanized
-
1" #8 = 400
-
1 1/4" #8 = 1400
-
1 1/2" #8 = 200
-
2" #10 = 200
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3" #14 = 10
-
Nails: Ring type boat nails, bronze or Monel
-
1" #12 = 3 lbs.
-
1-1/4" #12 = 1 lb.
Adhesives: Epoxy adhesives are advised throughout the
construction. These may be an epoxy adhesive or epoxy resin. Epoxy
resins should be used with thickeners (silica or equal) per the
instructions with the resin and/or thickening agent. Due to the noted
options, the amount required is difficult to estimate. Start with a
gallon container of epoxy and after use you will be better able to
estimate the total amount required.
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